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GCL Drum gear coupling with brake wheel (Q/YG 13011X-2018)

Product Overview: The GCL type drum gear coupling with brake wheel (standard: Q/YG 13011X-2018) is an innovative transmission solution that perfectly integrates high-efficiency drum gear transmission technology with braking function. While achieving high torque transmission, this coupling provides precise control and deceleration/stopping capabilities for the rotational motion of industrial equipment through its integrated brake wheel structure.

Core Design Features:

1. Integrated Transmission and Braking: This system seamlessly integrates the transmission efficiency of a gear coupling with the control function of a brake wheel, providing a comprehensive solution for power transmission and motion control in heavy industrial machinery.

2. High-Performance Drum Gears: The internal gear section is made of high-strength materials such as alloy steel, featuring excellent flexibility to effectively compensate for axial misalignment (radial, axial, and angular), thereby reducing the stress load on the connected equipment.

3. Precise Braking Control: The integrated brake wheel design allows equipment to rapidly decelerate or completely stop according to operational or safety requirements, significantly enhancing the safety and flexibility of the transmission system.

4. Diverse Structural Forms: As shown in the technical drawings, this series offers two main structural arrangements: GCL-I and GCL-II, to adapt to different space and installation requirements.

5. Convenient Lubrication System: The housing is equipped with a dedicated oil injection port for easy routine lubrication maintenance, ensuring the long-term reliability of the gear teeth.

6. Technical Specifications and Parameters: The GCL series couplings cover a variety of specifications from GCL1 to GCL14, meeting a wide range of industrial torque requirements:

1. Nominal Torque (T_n): Wide range, from 800 N·m to 180,000 N·m.

2. Permissible Speed ([n]): Up to 4000 r/min (depending on specifications).

3. Brake Wheel Diameter (D₀): A variety of standard brake wheel sizes are available, with diameters ranging from 160 mm to 800 mm.

4. Shaft Hole Compatibility: Supports various shaft hole types such as Y, J1, and Z1, with a wide range of compatible shaft diameters (minimum 12mm, maximum up to 260mm).

Application Value and Fields: Due to its combination of heavy-duty transmission and precise braking characteristics, this product is an ideal choice for equipment in the following fields with extremely high requirements for safety and durability:

1. Conveying Systems: Such as the drive and emergency braking of large conveyor belts.

2. Heavy Machinery: Including crushers, mixers, mills, etc.

3. Specialty Industry Equipment: Widely used in metallurgy, mining, hoisting, port, and water conservancy machinery industries.

Installation and Maintenance: This coupling features a user-friendly design, simplifying the installation process and aiming to minimize equipment downtime. Regular visual inspections and grease replenishment can effectively extend the system's service life and reduce overall operating costs.

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Product Parameters

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TECHNICAL PARAMETERS


GCL-I type drum gear coupling with brake wheel	GCL-Il type drum gear coupling with brake wheel

Basic parameters and main dimensions of GCL type drum gear coupling with brake wheel

Type	Nominal torque Tn/KN.m	Allowable speed [n]/r.min⁻¹	Shaft hole diameter d₁,d₂,d_z	Shaft hole length L		D₀	D	D₂	D₄	B	F	C	C₁	C₂	C₃	Mass /kg	Moment of inertia /kg·m²	Grease /kg
				Y	J₁,Z₁
GCL1	800	4000	12,14	32	—	160 200 250	112	98	60	58	30	30	—	—	1	5.62	0.0078	0.11
			16,18,19	42	—							20	—	—
			20,22,24	52	—							10	—	—
			25,28	62	44							3	19	18
			30,32,35,38	82	60								23	12
			40,42	112	84								29	12
GCL2	1400	4000	22,24	52	—	200 250 315	150	118	77	68	30	20	—	—	2	9.65	0.022	0.12
			25,28	62	—							10	—	—
			30,32,35,38	82	60							3	23	16
			40,42,45,48,50,55,56	112	84								29
GCL3	2800	4000	22,24	52	—	200 250 315	170	140	90	80	30	33	—	—	2	16.6	0.047	0.2
			25,28	62	—							23	—	—
			30,32,35,38	82	60							3	23	16
			40,42,45,48,50,55,56	112	84								29
			60,63	142	107								36
GCL4	5000	3000	30,32,35,38	82	—	250 315 400	200	160	112	90	30	13	—	—	2	25.3	0.098	0.28
			40,42,45,48,50,55,56	112	84							3	29	17
			60,63,65,70,71,75	142	107								36
			80	172	132								41
GCL5	8000	3000	30,32,35,38	82	—	315 400	225	180	128	100	30	23	—	—	2	34.7	0.174	0.45
			40,42,45,48,50,55,56	112	84							3	29	19
			60,63,65,70,71,75	142	107								36
			80,85,90	172	132								41
GCL6	11200	3000	32,35,38	82	—	315 400	245	200	145	112	30	35	—	—	2	51.3	0.293	0.65
			40,42,45,48,50,55,56	112	—							5	—	—
			60,63,65,70,71,75	142	107								38	20
			80,85,90,95	172	132								43
			100	212	167								48
GCL7	16000	2500	32,35,38	82	—	400 500	272	230	160	122	30	45	—	—	3	68	0.53	0.8
			40,42,45,48,50,55,56	112	—							15	—	—
			60,63,65,70,71,75	142	107							5	38	20
			80,85,90,95	172	132								43
			100,110	212	167								48
GCL8	22400	2500	55,56	112	—	400 500	290	245	176	136	30	29	—	—	3	79	0.71	0.95
			60,63,65,70,71,75	142	107							5	38	34
			80,85,90,95	172	132								43	20
			100,110,120,125	212	167								48
GCL9	28000	2000	65,70,71,75	142	107	400 500 630	315	265	190	140	30	5	38	38	3	106.5	1.05	1.3
			80,85,90,95	172	132								43	28
			100,110,120,125	212	167								48
			130,140	252	202								53
GCL10	45000	2000	75	142	—	400 500 630	355	300	225	165	30	28	—	—	3	159	1.74	1.6
			80,85,90,95	172	132							5	43	38
			100,110,120,125	212	167								48	28
			130,140,150	252	202								53
			160	302	242								63
GCL11	63000	1700	85,90,95	172	—	500 630 710	412	345	256	180	40	15	—	—	4	215	3.67	2
			100,110,120,125	212	167							8	51	32
			130,140,150	252	202								56
			160,170,180	302	242								66
GCL12	90000	1700	120,125	212	167	500 630 710	440	375	288	207	40	8	51	45	4	303	6.4	3.4
			130,140,150	252	202								56	32
			160,170,180	302	242								66
			190,200	352	282								76
GCL13	125000	1700	140,150	252	202	630 710	490	425	320	235	50	8	56	38	4	391	10.45	4.4
			160,170,180	302	242								66	32
			190,200,220	352	282								76
GCL14	180000	1500	160,170,180	302	242	710 800	545	462	362	265	50	10	68	32	4	523	17.48	6.6
			190,200,220	352	282								78
			240,250,260	410	330								—	10

Zhongye Heavy Industry Technology (Zhenjiang) Co., Ltd.

Zhongye Heavy Industry Technology (Zhenjiang) Co., Ltd. is located in a well-known ancient city, Zhenjiang. We are an enterprise integrating R & D, manufacturing, and sales. As a famous China GCL Drum gear coupling with brake wheel (Q/YG 13011X-2018) Manufacturers and GCL Drum gear coupling with brake wheel (Q/YG 13011X-2018) Suppliers, our products are widely used in metallurgical equipment, mining equipment, water equipment, lifting equipment, paper equipment, port equipment and other industries.
Our main products are toothed coupling, elastic sleeve column pin coupling, elastic column pin coupling, gear coupling with elastic pin, a universal coupling, tire coupling, jaw coupling, star coupling, diaphragm coupling, drum coupling and grid coupling, the Oldham coupling, flange coupling, clip shell coupling, GL type roller chain coupling and a safety coupling, and so on. Our company also undertakes a variety of non-standard coupling designs and manufacturing.
New workshop covers an area of about 16463.52m². heavy workshop 5,500 M2, Precision workshop 4,600m², office building and the gymnasium 2000 M2, Dinning hall 500m², Warehouse 1000m², Roads, greening, parking areas 3563 M2.

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